Smooth Out Uneven Joints In A Raised Panel Door

Stile and rail router bits.

Smooth out uneven joints in a raised panel door. Do you know of a procedure for removing a panel from the rails and stiles of a standard raised panel cabinet door constructed with cope and stick joinery in order to replace it with a. Use straight grained stock for stiles and rails to best resist warping. Get free shipping on qualified no panel slab doors or buy online pick up in store today in the doors windows department. Sign in manage your account.

The sets are comprised of two router bits that are matched to produce an exact fit between the sticking profile and cope. When satisfied with the fit apply a thin coat of glue to the rail ends and the corresponding area on the stiles. The matched set of stile and rail bits is among the most popular and easy to use. Start with a light sandpaper or a sanding sponge 180 or 220 grit.

Create an account. Stile and rail router bits are available in a variety of designs and configurations. Forcing an ill fitting raised panel door together is a great way to insure its failure in the near future. This will roughen the surface a little and allow the primer to adhere better.

But if he received raised panel doors that have roughly joined edges cross grain scratches poorly machined profiles uneven joints glue spots i know because this happens in my shop unfortunately it can take up to an hour per door. Either way there are always ways to make the sanding process faster and less painful. The fit between the rails and stiles should be very close meaning the amount of glue needed will be small. Smooth out chipped paint and imperfections from previous paint jobs.

If you intend to strengthen the cope and stick joints with loose tenons or dowels cut the mortises after routing the profiles. After the glue sets pry the wedge out with a claw hammer or nail puller. This step will also ensure a neat and clean transition area when it s time to remove the tape. Drill a small hole in the wedge put a dab of glue on a small machine screw using a wood screw may expand the wedge making it harder to remove and slide it into the hole.

Tape off an area around the repair that will allow the raised section to be adequately leveled off and feather edged. You can also apply a pure vinyl sealer to the joints before applying the basecoat the vinyl is durable and flexible which helps compensate for the shifting of the door assuming the doors aren t poorly assembled and won t shift like crazy. If you can t get a wedge out with small needle nose pliers or a thin blade try this technique. Masonite smooth flush hardwood hollow core birch veneer composite interior door slab 92 93 140 18.

This is usually the most time consuming tedious part of the project. Removing a raised panel and saving the frame november 2 2010 by reader submitted filed under blog cabinet making skill building woodworking q a.